Bga Rework Station APR5000 DZ OKI METCAL Entlötstation SMD

APR-5000-DZ-TAB

Design and functionality come together in the compact and powerful APR-5000-DZ Advanced Package Rework System. This system provides closed-loop control, optimized vision and precise component placement on a compact platform of 19" x 30" (483mm x 762mm). Self contained pumps are standard on this compact platform allowing for easy benchtop setup.
Capable of handling boards up to 15" x 7.75" (381mm x 197mm) with standard fixtures (larger PCB Holder options exist if required) with a placement accuracy to 0.001" (0.025mm) and interconnection pitches as low as 0.012" (0.3mm), the APR-5000-DZ is ideal for reworking smaller assemblies such as cell phones and laptop computers.

The APR-5000-DZ System incorporates powerful, efficient and fast response convective top reflow heater and bottom dual zone preheaters for delivering fast ramp and tight delta temperature control horizontally, across the surface of PCBs up to 0.25" (6.35mm) thick, and vertically between the die and ball of the reworked components.

The single reflow/placement head can be moved to the correct position for rework allowing PCB assemblies with 2" (50mm) underside components to be stationary mounted above the pre-heater. An optional XY table (APR-TAB) can be added to minimize operator fatigue and is ideal for small PCB assemblies with less than .25" (6.4mm) underside components. In addition, the APR-5000-DZ-TAB is an APR-5000-DZ system with a pre-assembled XY table.
The system also incorporates an exclusive integral vision system that makes viewing, aligning and accurately placing a component easy by allowing operators to simultaneously view the topside of the PCB and a superimposed image of the underside of the component. Then, with micrometer adjustment, images can be accurately aligned in the X, Y & Theta axes prior to placement. In addition, integrating the vision system with the machine's software eliminates the need for multiple monitors.


Features and Benefits:

Powerful & capable for today's challenges 208-240VAC 2600W of total power: Reliable and repeatable in addressing lead-free requirements: higher reflow temp and tighter temperature control.
Backward compatible profiles:

APR-5000 profiles are thermally compatible and can be used in APR-5000-DZ Systems.
Dual zone preheating :

More precise delta temperature control and faster temperature ramp on reworked devices. Minimizes adjacent, underside components from thermal damage when bottom nozzles are used.

Dual zone cooling:

Fast cooling when dual zone fans are selected to be on simultaneously during the cooling stage of profile.
0201/0402/0605/µ SMD tape feeder rework built in software sequence: Computer script to guide operator through picking, aligning, placing and reflowing 0201/0402/0605/µ SMD devices from tape feeders.
Allows PDF document to be associated with process files:

To improve operation efficiency, operator instructions can "pop" up before starting process.

Top & bottom strobe light control:

Improves contrast between reworked device and land pattern during alignment.